Mounting the GEN2 - Double Bed - Limit Switch Mounts?

Making Progress on the GEN2 - Y-Axis Bed assembly!

Parts are now uploaded to Github if you're interested: https://git.io/fNYVz
(I apologize if the link changes but that's how things go with developing parts.)

 Mounting Brackets from Y to X Extrusions.

Mounting Brackets from Y to X Extrusions.

 Installed on XZ-Frame

Installed on XZ-Frame

 Tensioning Bracket up Front

Tensioning Bracket up Front

 Rear Stepper Mount Bracket with mockup of possible Limit Switch locations (held on with VHB)

Rear Stepper Mount Bracket with mockup of possible Limit Switch locations (held on with VHB)

 The clearance here is very tight between the 7075 Aluminum Carriage Plate and the Anti-Runoff Screws. Somehow have to tuck the limit switches in here. 

The clearance here is very tight between the 7075 Aluminum Carriage Plate and the Anti-Runoff Screws.
Somehow have to tuck the limit switches in here. 

I've found video best conveys interaction like these. Not much room to fit in the limit switches


 Cross-section view of the end of the GEN2 - Y-Axis, with the Rear Stepper Bracket Transparent

Cross-section view of the end of the GEN2 - Y-Axis, with the Rear Stepper Bracket Transparent


Testing some ideas, with help form the Discord. Shout out to _Unregistered for the brainstorming.

Horizontal Mounting:

00a425cc05bd49197f1fd6e25a648dc2.png

Vertical Mount Mounting:

4c926e06a9ede0d0a51de17169643557.png

Keep in mind a lot of this is off the cuff, seeing what looks right and getting an idea for the fit. 
I'd prefer the mount is integrated in the Rear Stepper Bracket. 
See what I can some up with. 

Deltesian Double Bed, Double Rail - Testing the Gen 2 Conversion

 The plan: Convert the Y-Axis from 3 extrusion to 2 and move the timing belt from above to below the Carriage Plate.

The plan: Convert the Y-Axis from 3 extrusion to 2 and move the timing belt from above to below the Carriage Plate.

 A Final Look at the 3 Extrusion Double Bed

A Final Look at the 3 Extrusion Double Bed

 Visualizing the New Extrusions and Brackets compared to the existing Y-Axis

Visualizing the New Extrusions and Brackets compared to the existing Y-Axis

 Move Mock up visualization of the New Extrusions and Bracketry for the Y-Axis

Move Mock up visualization of the New Extrusions and Bracketry for the Y-Axis

 Removing the Rear Mounting Screws for the Bed

Removing the Rear Mounting Screws for the Bed

 Removing the Front Mounting Screws for the Bed

Removing the Front Mounting Screws for the Bed

 Double Bed removed from the XZ Frame.

Double Bed removed from the XZ Frame.

 XZ Frame w/o the Y-Axis

XZ Frame w/o the Y-Axis

 3 Extrusion Double Bed

3 Extrusion Double Bed

 Bottom of the 3 Extrusion Double Bed

Bottom of the 3 Extrusion Double Bed

 Top of the Assembled Y-Axis 

Top of the Assembled Y-Axis 

 Bottom of the Y-Axis. The belt runs underneath the Carriage Plate

Bottom of the Y-Axis.
The belt runs underneath the Carriage Plate

 Test fitting to the XZ Frame

Test fitting to the XZ Frame

 Full Frame Shot of the Test Fit.    That's if for the night! Bed install and printing tomorrow!

Full Frame Shot of the Test Fit.


That's if for the night! Bed install and printing tomorrow!